
Plough Shear Mixer
The Plough Shear Mixer, also known as an Intensive Blender, is a high-speed, high-shear mixing system designed for rapid and homogeneous blending of powders, granules, pastes, and light slurries. This dynamic mixer features a horizontal cylindrical drum with centrally mounted plough-shaped mixing elements that generate a fluidized mixing zone, ensuring intense and uniform product blending in minimal time.
The combination of mechanical impact, turbulence, and high-speed choppers (optional) allows for efficient mixing, coating, granulating, and even light drying processes. It is extensively used in pharmaceutical, chemical, food, plastic, cosmetic, and building material industries.
- High Shear Mixing: Plough-shaped tools create a fluidized bed for intense and uniform mixing.
- Optional Choppers: High-speed choppers break agglomerates and enhance dispersion.
- Short Mixing Time: Uniformity achieved in just 2–10 minutes, depending on product.
- Robust Construction: Heavy-duty stainless steel build for long-lasting performance.
- Versatile Processing: Supports mixing, granulation, drying, coating, and reaction processes.
- Efficient Discharge: Flush-mounted discharge valve ensures residue-free emptying.
- Mixing and agglomeration of pharmaceuticals
- Spice, bakery premix, and food powder blending
- Cosmetic powders and creams (semi-solid mixing)
- Dry mortar, construction chemicals, and detergents
Specification | Details |
Model | PSM-100 / PSM-500 / PSM-2000 / Custom |
Working Volume | 30% to 70% of total capacity |
Total Volume | 100 to 10,000 Liters |
Plough Speed | 100 – 300 RPM |
Chopper Speed (Optional) | Up to 3000 RPM |
Material of Construction | SS304 / SS316 / Carbon Steel (Optional) |
Discharge Valve | Knife Gate / Slide Gate / Butterfly Valve |
Drive System | Gearbox with V-belt / Direct Drive |
Finish Type | Mirror / Matt / Bead Blast Finish |
Optional Features | Liquid spray system, heating jacket, vacuum system, load cells, PLC control |