External Gear Pump (Standard Tooth Wheel Pump)
Category Overview
Tooth wheel pumps — commonly called gear pumps — are positive displacement rotary pumps in which meshing gear teeth trap fluid between tooth spaces and the casing wall, transporting it from inlet to outlet at a fixed volume per revolution regardless of discharge pressure. Flow rate is linearly proportional to rotational speed — making gear pumps inherently precise metering devices without additional flow control elements. All gear pump types are reversible, self-priming, and capable of generating high differential pressure on viscous fluids that centrifugal pumps cannot handle. Four configurations address the full application spectrum: external gear (highest pressure, universal industrial duty); internal gear / crescent pump (lowest shear, particle-tolerant, shear-sensitive product transfer); helical gear (lowest pulsation and noise, precision metering); and sanitary gear (3-A/EHEDG hygienic design for dairy, food, pharmaceutical, and biotechnology service).

A single-stage centrifugal pump uses one radial or mixed-flow impeller rotating at 1,450–3,000 RPM to generate centrifugal force that accelerates fluid from the eye to the volute casing, converting velocity to pressure. Delivering 0.5–2,000 m³/h at heads to 150 m and 1–500 cP, it is the most widely used pump type in chemical, food, pharmaceutical, and water service optimised for continuous high-volume low-viscosity transfer.
Fluid enters axially at the impeller eye; rotating impeller blades (1,450–3,000 RPM) accelerate fluid radially outward by centrifugal force. The expanding volute casing converts kinetic energy to pressure (static head) as fluid decelerates. Performance is described by the pump curve intersection with the system curve defines operating duty point. Single-stage achieves up to 150 m head; impeller diameter and speed adjustment shift the curve to meet varying duty requirements.
Challenges
Gear and Casing Wear from Particulate or Abrasive Fluid
Hard particles above 50 µm cause rapid gear tooth and casing bore wear — increasing slip and reducing volumetric efficiency.
Shaft Seal Failure Under High Differential Pressure
High-pressure differential across the seal gland causes accelerated mechanical seal face wear and premature seal failure.
Slip (Internal Leakage) at Low Viscosity (<10 cP)
At low viscosity, clearance leakage back from outlet to inlet (slip) increases significantly — volumetric efficiency falls below 80%.
Temperature Rise in High-Pressure, Low-Viscosity Service
High-pressure differential across small clearances generates significant heat — raises fluid temperature above process limits.
Noise and Pulsation at High Speed (>1,500 RPM)
Gear mesh frequency generates pressure pulses and airborne noise — problematic in sensitive process environments.
Solutions
- Hardened Steel or Ceramic-Coated Gear Teeth (HRC 58–62): Surface hardening or ceramic coating extends service life 5–10× against abrasive fluid — maintains tooth profile accuracy.
- Balanced Double Mechanical Seal with Barrier Fluid: Balanced seal reduces hydraulic closing force — extends seal life 3× at high differential pressure.
- Speed Reduction with Larger Displacement Gear (Maintain Flow, Reduce Slip): Oversized gear at reduced RPM achieves target flow at lower operating speed — slip as fraction of total flow is minimised.
- Jacketed Pump Casing with Cooling Water: Cooling jacket on pump casing removes frictional heat — maintains fluid temperature within process limits.
- Helical Gear Profile Option (Replaces Spur Teeth): Helical gears provide gradual tooth engagement — reduces noise by 10–15 dB(A) and pressure pulsation by 60%.
Applications
- Chemical: Polymer melt transfer, resin dosing, adhesive pumping, solvent metering — viscous fluid positive displacement.
- Food & Beverage: Chocolate, honey, glucose syrup, molasses, edible oil pumping and metering.
- Pharmaceutical: Ointment and cream transfer, viscous API solution metering, API suspension dosing.
- Petrochemical: Fuel oil, lubricant, bitumen, heavy crude transfer and metering at elevated temperature.
- Cosmetics: Lotion, cream, shampoo, conditioner, and gel dosing and transfer in filling lines.
Models & Capacities
Type 1A — External Gear Pump (Standard): Models & Capacities | ||||||||||||
Model | Scale | Flow Rate [L/min] | Flow Rate [m³/h] | Gear Size [mm] | Speed [RPM] | Max Pressure [bar] | Max Viscosity [cP] | Max Temp [°C] | Motor [kW] | Inlet/Outlet Ø [mm] | L×W×H [mm] | Weight [kg] |
EGP-006 | Lab/Micro | 0.1–1 | 0.006–0.06 | Ø6 | 20–200 VFD | 20 | 1,000,000 | 150 | 0.09 | DN 6 | 180×80×90 | 2 |
EGP-016 | Lab | 0.5–5 | 0.03–0.3 | Ø16 | 20–1,450 VFD | 30 | 1,000,000 | 200 | 0.12 | DN 10 | 220×100×110 | 4 |
EGP-025 | Lab/Pilot | 1–15 | 0.06–0.9 | Ø25 | 20–1,450 VFD | 40 | 1,000,000 | 200 | 0.18 | DN 15 | 260×120×130 | 7 |
EGP-040 | Pilot | 5–40 | 0.3–2.4 | Ø40 | 20–1,450 VFD | 60 | 1,000,000 | 200 | 0.37 | DN 20 | 310×145×160 | 12 |
EGP-063 | Pilot | 10–100 | 0.6–6 | Ø63 | 20–1,450 VFD | 80 | 1,000,000 | 200 | 0.75 | DN 25 | 380×175×195 | 22 |
EGP-100 | Production | 30–250 | 1.8–15 | Ø100 | 20–1,450 VFD | 100 | 1,000,000 | 200 | 1.5 | DN 32 | 460×215×240 | 42 |
EGP-125 | Production | 50–400 | 3–24 | Ø125 | 20–1,450 VFD | 120 | 1,000,000 | 200 | 2.2 | DN 40 | 540×255×285 | 65 |
EGP-160 | Production | 80–600 | 4.8–36 | Ø160 | 20–1,450 VFD | 150 | 1,000,000 | 200 | 3.0 | DN 50 | 640×305×340 | 100 |
EGP-200 | Production | 150–1,000 | 9–60 | Ø200 | 20–1,000 VFD | 160 | 1,000,000 | 200 | 5.5 | DN 65 | 760×365×405 | 160 |
EGP-250 | Production | 250–2,000 | 15–120 | Ø250 | 20–750 VFD | 180 | 1,000,000 | 200 | 7.5 | DN 80 | 900×430×480 | 250 |
EGP-315 | Large Prod | 500–4,000 | 30–240 | Ø315 | 20–600 VFD | 200 | 1,000,000 | 200 | 11 | DN 100 | 1,080×510×575 | 400 |
EGP-400 | Large Prod | 800–6,000 | 48–360 | Ø400 | 20–500 VFD | 200 | 1,000,000 | 200 | 15 | DN 125 | 1,300×610×690 | 620 |
EGP-500 | Large Prod | 1,200–8,000 | 72–480 | Ø500 | 15–400 VFD | 200 | 1,000,000 | 200 | 22 | DN 150 | 1,550×720×820 | 950 |
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