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High Shear Emulsifier
High Shear Emulsifier narrows the particle size of liquid -liquid and solid-liquid materials through external mechanical force and distributes one phase materials into another phase or many other phases evenly to achieve good homogenizing, dispersing and emulsifying result.
The high shear emulsifier workhead generates exceptionally high shear rates in a three stage mixing/homogenizing process; The high speed rotor draws materials into the workhead where they are intensely mixed. Centrifugal force then drives the materials to the periphery of the workhead and subjects them to mechanical shear in the precision gap between the rotor and stator. This is followed by intense hydraulic shear, as the product is forced through the stator screen at high velocity and circulated back into the mix. Fresh material is continually drawn into the workhead, progressively reducing globule or particle size and quickly resulting in a homogeneous, uniform product.
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Working Principle
The mixing head of the emulsifier consists of an internal rotor surrounded by a freely revolving stator. The rotor draws the product into the stator where the high shear action between the high-speed rotor blades and the slowly revolving stator rim subjects the material to an effective milling and grinding action prior to being expelled with high velocity through outlets in the stator rim. When passing through these outlets, of the emulsifier, particles, agglomerates, solids, etc. are exposed to intense cutting and disintegrating action for a further reduction of particle sizes. All contents of the vessel will pass through the mixing head of the emulsifier numerous times during the process, and a homogeneous product is achieved.
Applications
The high shear emulsifier is suitable for producing solutions, gels, suspensions or emulsions of solid-liquid and liquid-liquid materials in industries such as pharmaceutical, biotech, food, cosmetics, chemicals, textiles, polymers, inks, resins, surfactants, etc.
Capacities
Depending on model
